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4-36 Service Manual
4085-001
Star Wheel Shaft Assembly Removal
1. Remove all covers.
2. Remove the carrier and belt. Refer to “Engine Board /Cover
Removal” on page 4-14.
3. Remove pump housing maintenance station, tank, and
transport carrier motor. Refer to “Pump Housing/Maintenance
Station/Ink Waste Tank/Transport Carrier Motor Removal” on
page 4-20.
4. Disconnect the spring {A} connecting the base assembly to the
star wheel cam follow assembly.
5. Remove the E-clip {B} from the right end of the star wheel shaft.
6. Slide the shaft to the left and lift out. Disconnect the star wheel
cam follow from the cam shaft assembly.
7. Remove the star wheel assembly.
- 4085-001 1
- Table of Contents 3
- Safety Information 8
- Norme di sicurezza 9
- Sicherheitshinweise 9
- Pautas de Seguridad 10
- Informações de Segurança 10
- Informació de Seguretat 11
- Service Manual 12
- 1. General Information 13
- Maintenance Approach 14
- Tools Required For Service 15
- Abbreviations 15
- Operator Panel and Menus 16
- Printer Messages 18
- Operator Panel Menus 19
- 1-8 Service Manual 20
- Ready status 20
- Changing Printer Settings 21
- 1-10 Service Manual 22
- 2. Diagnostic Information 23
- Service Messages 24
- Error Indicator Table 25
- 2-4 Service Manual 26
- Diagnostic Information 2-5 27
- 2-6 Service Manual 28
- Diagnostic Information 2-7 29
- 2-8 Service Manual 30
- Diagnostic Information 2-9 31
- User Status Messages 32
- Diagnostic Information 2-11 33
- 2-12 Service Manual 34
- Warning Messages 35
- Status Messages 36
- Diagnostic Information 2-15 37
- 2-16 Service Manual 38
- Diagnostic Information 2-17 39
- 2-18 Service Manual 40
- Diagnostic Information 2-19 41
- 2-20 Service Manual 42
- Diagnostic Information 2-21 43
- 2-22 Service Manual 44
- Diagnostic Information 2-23 45
- Attendance Messages 46
- Diagnostic Information 2-25 47
- 2-26 Service Manual 48
- Diagnostic Information 2-27 49
- Overriding Change Prompts 50
- Diagnostic Information 2-29 51
- 2-30 Service Manual 52
- Diagnostic Information 2-31 53
- 2-32 Service Manual 54
- Diagnostic Information 2-33 55
- 2-34 Service Manual 56
- Diagnostic Information 2-35 57
- 2-36 Service Manual 58
- Diagnostic Information 2-37 59
- 2-38 Service Manual 60
- Diagnostic Information 2-39 61
- Paper Jams 62
- 2-42 Service Manual 64
- 2-44 Service Manual 66
- 2-46 Service Manual 68
- Diagnostic Information 2-47 69
- 2-48 Service Manual 70
- Post Symptom Table 71
- Symptom Tables 72
- Diagnostic Information 2-51 73
- Operator Panel Problems 73
- Paper Feed Problems 73
- Power Problems 73
- 2-52 Service Manual 74
- Service Checks 75
- 2-54 Service Manual 76
- Diagnostic Information 2-55 77
- Index Motor Service Check 78
- Sensor Checks 78
- 2-58 Service Manual 80
- Options Service Check 81
- Paper Feed Service Check 82
- • A defective motor 83
- • Defective gears 83
- • Defective engine board 83
- • Defective power supply 83
- Power Supply Service Check 85
- RIP Card Service Check 86
- Print Quality Service Check 87
- 2-66 Service Manual 88
- Transport Service Check 89
- 2-68 Service Manual 90
- User Error Messages 91
- 2-70 Service Manual 92
- Diagnostic Information 2-71 93
- 2-72 Service Manual 94
- 3. Diagnostic Aids 95
- 3-2 Service Manual 96
- Change Ink Cartridges 98
- Change Printheads 98
- Aligning the Printheads 99
- 3-6 Service Manual 100
- Cleaning Printheads 101
- Linking Input Trays 102
- 3-10 Service Manual 104
- Restoring Factory Defaults 106
- 3-14 Service Manual 108
- 3-16 Service Manual 110
- 3-18 Service Manual 112
- 3-20 Service Manual 114
- 3-22 Service Manual 116
- • DRAM Error 118
- • ROM Checksum Error 119
- • ROM Burst Read Error 119
- 3-26 Service Manual 120
- 3-28 Service Manual 122
- 3-30 Service Manual 124
- 3-32 Service Manual 126
- 3-34 Service Manual 128
- 3-36 Service Manual 130
- • All 2xx paper jam messages 131
- • All 9xx service messages 131
- 3-38 Service Manual 132
- for an illustration of the 133
- 3-40 Service Manual 134
- Operator Panel 136
- 3-44 Service Manual 138
- Busy/Waiting Menu Group 139
- Job Menu 140
- Ready Menu Group 142
- 3-50 Service Manual 144
- 3-52 Service Manual 146
- Diagnostic Aids 3-53 147
- 3-54 Service Manual 148
- 3-56 Service Manual 150
- 3-58 Service Manual 152
- Configuration Menu Group 154
- Diagnostic Aids 3-61 155
- 3-62 Service Manual 156
- 3-64 Service Manual 158
- Diagnostic Aids 3-65 159
- 3-66 Service Manual 160
- 4. Repair Information 161
- Adjustments 162
- Removal Procedures 162
- Rear Cover Removal 163
- 4-4 Service Manual 164
- Exit Tray Removal 165
- Left Frame Cover Removal 166
- Left Cover Removal 167
- 4-8 Service Manual 168
- 4-10 Service Manual 170
- Left Tray Cover Removal 171
- Right Tray Cover Removal 172
- Engine Board /Cover Removal 174
- Carrier with Card Removal 175
- 4-16 Service Manual 176
- 4-18 Service Manual 178
- Power Supply Removal 179
- 4-20 Service Manual 180
- Repair Information 4-21 181
- Index Card Assembly Removal 182
- Cover-Open Sensor Removal 183
- 4-24 Service Manual 184
- Repair Information 4-25 185
- Sensor Removal 186
- Frame From Base Removal 187
- 4-28 Service Manual 188
- 4-30 Service Manual 190
- Path Sensor Removal 191
- 4-32 Service Manual 192
- PerfectFinish Motor Removal 193
- Index Motor Assembly Removal 193
- 4-34 Service Manual 194
- Repair Information 4-35 195
- 4-36 Service Manual 196
- Repair Information 4-37 197
- 4-38 Service Manual 198
- Exit Shaft with Gear Removal 199
- 4-40 Service Manual 200
- Repair Information 4-41 201
- 4-42 Service Manual 202
- 4-44 Service Manual 204
- 4-46 Service Manual 206
- Backup Roller Spring Removal 208
- Tray 2 Covers Removal 209
- Peristaltic Pump Removal 209
- 4-50 Service Manual 210
- Repair Information 4-51 211
- 4-52 Service Manual 212
- 5. Connector Locations 213
- RIP Card 214
- RIP Card (cont.) 215
- Optional Tray 2 216
- 6. Preventive Maintenance 217
- 6-2 Service Manual 218
- 7. Parts Catalog 219
- Assembly 1: Covers 220
- Assembly 1: Covers 221
- Assembly 2: Paper Feed 222
- Assembly 2: Paper Feed 223
- 7-6 Service Manual 224
- Parts Catalog 7-7 225
- 7-8 Service Manual 226
- Parts Catalog 7-9 227
- Assembly 3: Electronics 228
- Assembly 3: Electronics 229
- 7-12 Service Manual 230
- Parts Catalog 7-13 231
- 7-14 Service Manual 232
- Parts Catalog 7-15 233
- 7-16 Service Manual 234
- Assembly 4: Carrier Transport 235
- 7-18 Service Manual 236
- Parts Catalog 7-19 237
- Assembly 6: Optional Tray 2 238
- Assembly 6: Optional Tray 2 239
- 7-22 Service Manual 240
- Parts Catalog 7-23 241
- 7-24 Service Manual 242
- Parts Catalog 7-25 243
- 7-26 Service Manual 244
- X-2 Service Manual 246
- Part Numbers 247
- X-4 Service Manual 248
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